Early StageAerospaceManufacturing
Pulse Jet
Combustion test program. Early stage.
RoleLead Builder and Test Engineer
Timeline2025–Present
UpdatedMarch 11, 2026
TypeValveless pulse jet
PhaseSafety evaluation
Collaborators3-person team

Overview
A pulse jet build with two friends, focused on making the test setup repeatable before worrying about making it fast. The goal right now is a fixture geometry that can be modified without rebuilding the whole test rig, and a data capture setup that gives comparable run-to-run numbers.
The problem
Build a pulse jet test setup where geometry changes can be evaluated without rebuilding the fixture every time. Repeatability before optimization.
Constraints
- Thermal stress and material fatigue under repeated combustion runs
- Strict test safety envelope in a compact fixture format
- Currently in safety review phase. No hot fires until the protocol is signed off.
Design decisions
- Modular chamber and intake geometry for faster revision cycles
- Fixed ignition routing to separate ignition variables from geometry variables
- Temperature and thrust measurement integrated at set reference points before the first run
Build process
- 01
Initial chamber fabrication and support fixture complete
- 02
Safety documentation and review in progress
- 03
Instrumentation mounting designed into the fixture, not added after
Result
Repeatable ignition sequence established. Thermal mapping identifies geometry hotspots per revision.
What went wrong / what I learned
- Fixture stiffness matters more than expected. Run-to-run geometry drift contaminated early data.
Tools & Methods
Fusion 360Sheet metal fabricationThermal instrumentationBench fixture design
Specs
- Type
- Valveless pulse jet
- Phase
- Safety evaluation
- Collaborators
- 3-person team
