Early StageAerospaceManufacturing

Pulse Jet

Combustion test program. Early stage.

RoleLead Builder and Test Engineer
Timeline2025–Present
UpdatedMarch 11, 2026
TypeValveless pulse jet
PhaseSafety evaluation
Collaborators3-person team
Pulse Jet
Overview

A pulse jet build with two friends, focused on making the test setup repeatable before worrying about making it fast. The goal right now is a fixture geometry that can be modified without rebuilding the whole test rig, and a data capture setup that gives comparable run-to-run numbers.


The problem

Build a pulse jet test setup where geometry changes can be evaluated without rebuilding the fixture every time. Repeatability before optimization.

Constraints
  • Thermal stress and material fatigue under repeated combustion runs
  • Strict test safety envelope in a compact fixture format
  • Currently in safety review phase. No hot fires until the protocol is signed off.
Design decisions
  • Modular chamber and intake geometry for faster revision cycles
  • Fixed ignition routing to separate ignition variables from geometry variables
  • Temperature and thrust measurement integrated at set reference points before the first run
Build process
  1. 01

    Initial chamber fabrication and support fixture complete

  2. 02

    Safety documentation and review in progress

  3. 03

    Instrumentation mounting designed into the fixture, not added after


Result

Repeatable ignition sequence established. Thermal mapping identifies geometry hotspots per revision.

What went wrong / what I learned
  • Fixture stiffness matters more than expected. Run-to-run geometry drift contaminated early data.

Tools & Methods

Fusion 360Sheet metal fabricationThermal instrumentationBench fixture design

Specs

Type
Valveless pulse jet
Phase
Safety evaluation
Collaborators
3-person team